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South Somerset Hydropower Group / Electricity from water mills

Area of work:

South Somerset Hydropower Group (SSHG) is a group of water-mill owners based in South Somerset. They are using hydropower turbines to generate electricity in an environmentally sensitive manner.

The introduction of new technology need not mean a rejection of the past. Indeed such change can best be seen as part of the ongoing development of our history and our resources. Take the UK’s many thousands of water-mills. For hundreds of years they were used for milling and weaving. Now, in Somerset, some of them are being used for hydropower.

By 2010 the eight operational sites were saving 160 tonnes of CO2 per year.

There are an estimated 40,000 further mill sites in the UK that might be suitable for micro hydropower.

Gants Mill near Bruton was one of the first in Somerset to install micro hydro.

"As we debate how to define benefit in more than purely economic terms the scheme is playing its part by preserving our heritage, demonstrating a sense of continuity and spreading the word about energy-efficiency and our climate."

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The UK has thousands of historic water mills previously used for weaving or grain milling which have fallen out of use. These sites usually had a mill-pond from which water led through a channel to drive the mill wheel. Small hydropower turbines can be installed at many old mill sites to generate electricity. They have minimal impact on water flow, or local ecology. The hydropower installations generally promote the preservation of the historic mill buildings that house them, because mills used to generate electricity will be kept in a good state of repair.

SSHG have emphasised the general maintenance of mill buildings. and installed energy efficiency measures where possible. Mill owners earn an income from the sale of electricity. SSHG is currently working with ten sites, two of which were in operation in June 2005. The total annual electricity generation at the ten sites is estimated at about 600 MWh, which is sufficient to supply 150 average homes and will avoid the production of 260 tonnes of CO2 per year. SSHG estimates that there are about 40,000 mill sites in the UK that might be suitable for micro hydropower. In the South West there is a high concentration of such sites, and SSHG is helping a similar group in North Dorset to start up.

The organisation

SSHG was formed in 2001 by Keith Wheaton-Green, an Environmental Projects Officer at South Somerset District Council. Interested mill owners were invited to an open meeting at the historic Gant’s Mill where talks were given by hydropower consultants and the Environment Agency. Twelve mill owners came together to form the group.

Technology and use

SSHG uses hydropower turbines designed for low water head (fall distance), which can be installed with minimal disturbance to historic mill buildings, and usually without any significant new structures. The turbines used to date are crossflow designs, manufactured by either Valley Hydro or Ossberger. They have to be individually specified, because each site has a different water flow distribution and head. Great care must be taken to minimise adverse affects to the ecology of the river from which water is abstracted, or to the rest of the natural environment. SSHG have to obtain Abstraction Licences and Land Drainage Consents from the Environment Agency, and the water must return to the river after it has passed through the turbine.

The maximum power that can be generated by a hydroelectric scheme (the design output) depends on the maximum water flow and head. The design output of the individual SSHG schemes ranges from 3.7 to 30 kW, with a total of 147 kW for the ten schemes in the programme. The two schemes that SSHG had installed by June 2005 have rated capacities of 12 kW and 3.7 kW. The group is also working with some sites in North Dorset with design outputs up to 64 kW.

To connect the systems to the mains electricity grid, electronic systems were designed to meet UK grid regulations. Depending on the size of the system, the electronics must be certified to meet either G83 or G59 grid regulations.

A cheaper, modular turbine called the HG200 is now being developed by Hydro Generation Ltd, and is intended to be used at two SSHG mill sites. The turbine will have a polymer-moulded rotor and stator in a fibreglass housing, and should allow shorter installation times as well as costing less.

In addition to micro hydro, the project has integrated energy efficiency improvements in nine of the participating mills. Measures installed include extra loft insulation, double glazed doors, energy efficient light bulbs, and energy efficient appliances.

How users pay

Grant funding has provided about 50% of the estimated cost of the ten-mill programme, and mill owners have to provide the additional funds. Predicted costs for the installations are from £1,000 to £4,500 per installed kW. The smaller systems are the most expensive per kW, and individual site factors also affect costs. Each mill acts as an independent electricity supplier, and can sell excess electricity to the grid. SSHG is working with policymakers to make it easier for mill owners to earn Renewable Energy Certificates (ROCs) on their electricity sales.

Benefits and replicability

For different sites, the predicted electricity generation varies between about 3 and 6 MWh/year per kW installed, depending on the variation in the water flow. Output can differ considerably from year to year, because of variations in rainfall. For instance, Gant’s Mill (the first site to be installed) has a predicted average generation of 43 MWh/year but generated only 25 MWh during its first year of operation (2004), because of very low summer rainfall. The predicted generation for the ten SSHG schemes is 600 MWh per year, which is equivalent to the demand of about 150 average homes. This can provide a significant income for mill owners from electricity sales.

The electricity generated by the mills replaces grid electricity, and therefore reduces carbon dioxide emissions. Assuming the average emission of 0.43 kg CO2 per kWh of grid electricity, Gant’s Mill in its first year saved about 11 tonnes of CO2. The predicted annual saving when all schemes are in operation is about 260 tonnes of CO2. There will be additional savings from the energy efficiency measures installed at the mills.

By bringing the disused mills back into operation, SSHG is helping to preserve the buildings. It is also raising awareness of renewable energy. Following commissioning at Gants Mill, local friends and neighbours were invited to view the installation. Because many of the mill sites are of historic interest, they attract visitors. In 2004, over 4,000 members of the public visited Gant’s Mill, and many showed interest in the hydro installation. SSHG have also published a leaflet about their work, and attracted considerable press attention.

SSHG estimates that there are 40,000 mill sites across the UK where small scale hydro might be viable, with significant potential in South Somerset and the South West. It is actively helping to develop a similar initiative in North Dorset, the Stour and Vale Hydro Group.

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